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WORM GEAR SHAFT MILLING MACHINE

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Machine Features

  1. Worm machining, screw milling, chamfering, and keyway milling can be processed continuously on the single machine without workpiece repetitively loading unloading.
  2. Dual lead screw is machined at the same procedure to ensure high accuracy and shorten the machining time.
  3. Slanted saddle structure provides better cutting stability and reducing vibration which effectively secure cutting accuracy and reducing tool wear.
  4. Hydraulic chuck and tailstock make part loading / unloading operations more convenient and faster.
  5. Equipped with Syntec computer controller for upgraded performance and user-friendly operations
  6. Oil splash prevention cover.
  7. A multi-function machine suitable for grinding wheel slotting and machining of worms, lead screws and spline shafts.
  8. All above patented features bring outstanding speed, accuracy, and there by total efficiency.

HYDRAULIC 3 JAW CHUCK(Optional)

  • Workpiece Rigid headstock is clamped by a ∅6” hydraulic 3 jaw chuck that allows for automatic clamping and unclamping operations.
  • The hydraulic chuck motions can be controlled by means of a foot switch and a push button on the control panel.

Hydraulic Rotary Cylinder

  • The hydraulic chuck is controlled by a hydraulic rotary cylinder that offers light weight and maximum stability during high speed running.

Slant Saddle Structure Two-Point support of center rest

  • The center rest is manufactured from high quality phosphor bronze with excellent wear resistance.
  • The center rest and workpiece move simultaneously to effectively reduce the wear of center rest.
  • The “L” shaped center rest provides two-point support for reducing vibration to a minimum during cutting, while upgrading machining accuracy and surface finish as well as reducing tool wear.
  • The slant saddle is designed with T-shape hard rail which shows an exceptional structural rigidity, and increases work pieces stability.

First Tool Holder

  • Designed for machining worm, dual-lead worm, variable-lead worm, hypoid gear and Neiman type machining.
  • Also, applicable for machining spline shaft with 6, 8, or 10 grooves. Featuring automatic indexing to eliminate time-consuming manual indexing.
  • Machining of various types of worms is accomplished with only one setup of workpiece. This design may ensure worm accuracy, shorten production times and dramatically raise efficiency.

Grinding Wheel Slotting

  • After mounting a diamond milling cutter on the first tool holder, the machine is capable to perform slotting on grinding wheel.

Second Tool Holder (For DS-1000HZ only)

  • For removing sharp corners on the threads.
  • Applicable for machining keyways.
  • Polygon milling operations.
  • The sharp comers on the threads generated by the first tool holder are quickly removed by the second tool holder, leading to higher machining quality, shortened cycle time and dramatic savings on labor costs.

Syntec Computer Control

  • 10.4″ colorful LCD screen.
  • Clear interface makes the controller easy to learn and operate.
  • Conversational function allows for easy program editing even when being unfamiliar with G code.
  • Control unit: 0.0001mm
  • Equipped with a MPG handwheel for convenient setup.

Hydraulic

  • The tailstock assembly is securely clamped to the saddle with quick and convenient position adjustment.
  • The tailstock quill movement is actuated by hydraulic power, making workpiece clamping and unclamping operations more convenient.
  • The tailstock quill movement can be controlled by means of a push button on the control panel.

Heat Exchanger For Electrical Cabinet

  • With a heat exchanger mounted on the electrical cabinet, the electrical cabinet interior can be maintained at a constant temperature which assures the least troubles and longer life of electronic system and component. In addition, it also helps to increase the service life of the electronic components.

Magnetic Chip Conveyor

  • Equipped with a rotation mechanism to effectively protect motor.
  • Powerful suction force and great delivery capacity.
  • During running, cutting fluid drops naturally.

Machine Structure

DS-1000 HZ

  1. Thread Milling
  2. Sharp Edge Removing
  3. Eyway Machining

DS-1000 HJ

  1. Thread Milling(Single Lead, Dual Lead, Hypoid Gear And Neiman Type Machining)
  2. Spline Shaft Machining
  3. Grinding Wheel Slotting

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